Aerospace & Defense · HRSA machining

A new era in aerospace machining

Inconel, Rene, Waspaloy, the whole heat-resistant superalloy family — the metals that make turbine and engine work brutal on tooling. We bring the Tungaloy NTK BIDEMICS and ceramic grades that turn and mill them at carbide-beating speeds, the Korloy MSD Plus-S carbide drills that put clean holes through them, and the application specialists to prove it on your machine. Fewer tools, faster cycles, lower cost per part.

Tungaloy NTK · Turbine blade Tungaloy NTK precision machining of an aerospace turbine blade in Inconel
2×
speed — or tool life — vs. whisker ceramics (BIDEMICS)
10–15×
finishing speed vs. carbide (BIDEMICS JP2)
16×
end-mill tool life vs. carbide, Inconel 718 (CERAMATIC)
520 m/min
finish-turning capability on HRSA (BIDEMICS JP2)
NTK BIDEMICS · Patented composite

BIDEMICS: twice the speed, or twice the life

BIDEMICS is a patented composite grade built for nickel-based superalloys. Against whisker ceramics you can run roughly double the cutting speed — or hold the same speed and get dramatically longer tool life. JX1 handles rough-no-scale and semi-finish turning in rigid setups with excellent notch-wear resistance; JX3 adds toughness for corners, grooving, and lower-rigidity work; JP2 finishes up to 520 m/min, beating CBN and carbide on both speed and surface finish.

Up to 2×
cutting speed vs. whisker ceramics (JX1 / JX3)
1.7×
faster on an Inconel 718 turbine disc — cycle 15→9 min
3–4×
longer tool life vs. whisker on Inconel 718 / Rene 104
10–15×
finishing speed vs. carbide (JP2), superior finish
Read the full guide: BIDEMICS vs. other ceramics →
NTK BIDEMICS grade turning an aerospace nickel-superalloy ring on a lathe NTK BIDEMICS · Turning HRSA
NTK CERAMATIC Brazed end mill — SX9 SiAlON ceramic cutting end brazed to a carbide shank
SX9 ceramic cutting end · carbide shank
CERAMATIC Brazed end mill milling a pocket at 3 to 4 times diameter depth
Stable at 3–4×D
Two NTK CERAMATIC Brazed ceramic end mills
From ø6 mm
NTK CERAMATIC Brazed · Ceramic end mills

Carbide strength, ceramic speed — now for milling

The new CERAMATIC Brazed end mills join an SX9 SiAlON ceramic cutting end to a carbide shank, so you get ceramic milling speed on Inconel and other HRSA without the breakage risk of a solid-ceramic tool. About 25% more rigidity than a solid-ceramic shank keeps it stable even at 3–4× diameter overhang, and the line starts at ø6 mm. NTK reports up to 16× the tool life and up to 12–15× the productivity of carbide end mills on aircraft Inconel 718 parts — run dry, at 300 m/min and up.

16×
tool life vs. carbide end mills (Inconel 718)
Up to 15×
machining efficiency — SX9 vs. carbide
+25%
rigidity vs. a solid-ceramic shank
3–4×D
stable overhang, from ø6 mm up
Korloy MSD Plus-S · Through-coolant carbide · 3D / 5D / 8D / 10D

Hole-making built for the alloys that break drills

When the hole is in Inconel, Rene, or a titanium alloy, an ordinary carbide drill work-hardens the wall, packs its flutes, and snaps. The Korloy MSD Plus-S is a solid-carbide, internal-coolant drill built for exactly that cut: notch-control cutting edges and special edge preparation stop the chipping and sudden breakage, while wide chip pockets, an optimized 140° point, and a back-tapered margin flush heat and chips clear of the hole. The new PC325T coating holds its edge through the high-temperature, work-hardening conditions that end most drills early. In Korloy’s own Inconel 718 testing it drilled twice as many holes as the competing drill at a lower, steadier thrust — and the range now runs from 3×D up to 8×D and 10×D for deep-hole work in the same alloys.

tool life vs. competitor — 66 vs 33 holes, Inconel 718
+30%
wear resistance vs. competitor drilling Inconel 718
Ra 1.0 µm
drilled-hole finish vs. 1.9 µm competitor (Inconel 718)
3×D–10×D
ø3–16 mm, internal coolant, grade PC325T
Korloy MSD Plus-S solid-carbide through-coolant drills for Inconel and titanium, showing the PC325T-coated fluted body and 140-degree drill point
Korloy MSD Plus-S · through-coolant carbide · ø3–16 mm, 3×D–10×D
MSD Plus-S drill point face with two internal through-coolant holes
Through-coolant point · 140°
MSD Plus-S wide chip pockets with PC325T coating
Wide chip pockets
Heat-resistant alloys we machine
Inconel 718 Inconel 718 Plus Inconel 625 Rene 41 Rene 88 / 104 Waspaloy MAR-M247 Udimet 720 Hastelloy Titanium alloys

The right grade for the cut

From rough-with-scale to mirror finishing — turning, grooving, and milling HRSA.

BIDEMICS
JX1
Rough (no scale) & semi-finish turning. High rigidity, excellent notch resistance.
BIDEMICS
JX3
Added toughness — corners, grooving, and lower-rigidity setups.
BIDEMICS
JP2
Finish turning to 520 m/min. Beats CBN and carbide on speed & finish.
SiAlON
SX9
Best for Inconel 718 with scale. Tough, high feed & DOC; turning and milling.
SiAlON
SX7
Versatile grade for both turning and milling HRSA.
SiAlON
SX3
Best balance of toughness and hardness across applications.
SiAlON
SX5
Best for scale, interruptions, and high-cobalt alloys like Waspaloy.
Whisker
WA1
Versatile high-speed whisker ceramic for turning HRSA.
Bring us your toughest aerospace part.
Send the print and the material spec. We'll match the BIDEMICS or ceramic grade, run the trial on your machine, and prove the cycle time, throughput, and cost-per-part on your floor — under your disclosure terms.
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Let's take work off your floor

Fighting stockouts, chasing cycle time, tired of a 1-800 catalog, or sizing up new machine capacity? Start a conversation with the independent team that handles all of it.

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978-356-2500
Mon–Fri, 7:30am–5pm ET
office@nsitools.com
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Ipswich, Massachusetts
Serving New England & the Northeast
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