NTK Friction Stir Welding · Joining tooling

Join metal without melting it

Friction stir welding is a solid-state process: a rotating tool stirs two metals together below their melting point, forging a high-strength, defect-free joint with no filler, no spatter, and no fumes. We supply NTK's ceramic and carbide FSW tooling — custom-ground for everything from EV busbars and battery cases to stainless hulls and high-tensile steel.

NTK FSW · In action NTK friction stir welding tool joining metal in a solid-state weld
Why FSW

A stronger join, with less weight and no weld defects

Because the base metal never melts, FSW avoids the porosity, distortion, and heat-affected weakness of fusion welding — and it joins dissimilar metals that can't be fused at all. For structural and lightweighting work, it replaces bolted joints outright.

Solid-state join — no melting
High-strength, high-quality welds
No spatter, fumes, or emissions
Joins dissimilar materials
Minimal post-weld distortion
Built for automation & volume
2.3×
faster than conventional welding — SUS304 stainless hull parts
−5.8 kg
per unit on a copper busbar — bolts eliminated
−3.1 kg
per unit on an aluminum battery case
For ferrous metals NTK ceramic FSW tool — high-strength SiAlON ceramic, for ferrous and high-temperature metals

Ceramic — SiAlON

High melting-point metals · ~1,000°C

High-strength SiAlON ceramic with reinforced toughness, excellent thermal-shock resistance, and outstanding wear durability — for stainless steel, carbon steel, and copper.

Best forStainless, carbon steel, copper
Rotation1,000–2,000 min⁻¹
Table feed200–1,000 mm/min
For non-ferrous metals NTK carbide FSW tool — fine-particle cemented carbide, for non-ferrous and low-temperature metals

Carbide — fine-particle

Low melting-point metals · ~500°C

Fine-particle cemented carbide with enhanced toughness and superior chipping resistance — for aluminum alloy and die-cast work, including EV battery cases and busbars.

Best forAluminum alloy, die-cast
Rotation1,000–4,000 min⁻¹
Table feed1,000–2,000 mm/min
Where FSW fits
EV busbars Battery cases Naval & hull (stainless) High-tensile steel Aluminum structures Copper Dissimilar-metal joints
Exploring FSW for your line? Let's scope the tool.
Every NTK FSW tool is custom-ground (ø6–ø20 mm) to your material, joint, and spindle. Tell us the workpiece and machine, and we'll spec the ceramic or carbide solution.
Get support

Let's take work off your floor

Fighting stockouts, chasing cycle time, tired of a 1-800 catalog, or sizing up new machine capacity? Start a conversation with the independent team that handles all of it.

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978-356-2500
Mon–Fri, 7:30am–5pm ET
office@nsitools.com
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Ipswich, Massachusetts
Serving New England & the Northeast
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