Specials & Custom Tooling

When the catalog doesn't have it, we engineer it.

A catalog ends where your part begins. NSIT engineers and sources the special and custom tooling that catalog houses send back — from a modified standard to a full made-to-print tool — with one goal: cutting your cost per part, cycle time, setup, and tool changes. Backed by our application specialists and premier partners like ARCH Cutting Tools and AB Tools.

Complex custom round tools and form tools — made-to-print carbide specials
01 · Made to print

Made-to-print customs

Bring a print; we engineer the special through our partners — ARCH Cutting Tools, AB Tools, Mikron Tool and more — and prove it on your machine. Step drills, custom form tools, complex multi-feature round tools, special diameters, PCD and CBN — combined to take steps out of your process.

Modified and custom-ground standard inserts — altered geometry, radii and coatings
02 · Modified standards

Modified & custom-ground standards

Often you don't need a clean-sheet special — just a standard tuned to your job: altered diameters, corner radii, necks, reach, and coatings. Faster and lower-cost than a full custom, ground to your feature.

Custom NSHP solid carbide end mills — custom diameters, flute counts, geometry and coatings
03 · Private label

Custom NSHP end mills

Our private-label NSHP line goes beyond the 292 stock SKUs — custom solid-carbide end mills to your diameter, flute count, geometry, and coating. Engineered in the USA, precision-crafted in Poland, at NSHP pricing.

A worn carbide insert beside the same insert after regrinding — used tooling made usable again
04 · Regrind & downsize

Used tooling → usable again

Don’t buy new steel to get a special. Worn inserts and round tools can be reground to spec — or downsized into a smaller standard size or a different form. Regrinds run about half the price of a new insert, in carbide, ceramic, cermet, PCD and CBN, held to new-tool tolerances. Ship us the used tooling; we sort it, quote what’s serviceable, and credit the rest.

See all six RECON360 services →
ARCH Cutting Tools
Expedite · ARCH HOTSHOP!

Line down? Quote in 4 hours. Tool in 5 days.

When a tool breaks and the job is on the clock, lead time is the problem. Through ARCH’s HOTSHOP! program we expedite most solid carbide round tools — quoted in four hours, manufactured and shipped in five days or less (ten for large quantities) — including custom features for chamfering, pre-drill prep, finishing, and corner contouring.

4 hrsquote turnaround
5 daysmost tools shipped
24 hrsrecoat, select coatings
Most profilesround tools, milling & holemaking
Profiles serviced MillsDrillsStep drillsReamersMulti-feature tools
Does my tool qualify? — diameter & length limits

HOTSHOP! covers most solid carbide round tools within these maximum overall lengths. Outside the range? Send it anyway — we’ll quote it as a standard special.

Dia. (in)Max OAL
1/8″3″
3/16″4″
1/4″3″
5/16″4″
3/8″6″
7/16″6″
1/2″6″
9/16″6″
5/8″6″
3/4″8″
7/8″6″
1″8″
1-1/4″8″
Dia. (mm)Max OAL
338
476
550
6100
763
865
965
10150
12120
13110
14110
15110
1692
17110
1893
19110
20104
25105
Tell us the tool, the material, and the date you need it. A real application engineer replies — fast.
Custom & complex tooling — ARCH Cutting Tools, an NSIT partner

Have a print or a problem tool?

Get support

Let's take work off your floor

Fighting stockouts, chasing cycle time, tired of a 1-800 catalog, or sizing up new machine capacity? Start a conversation with the independent team that handles all of it.

📞
978-356-2500
Mon–Fri, 7:30am–5pm ET
office@nsitools.com
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Ipswich, Massachusetts
Serving New England & the Northeast
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Machines? Our sister company — lightsoutma.com
A real application engineer replies within one business day — or call 978·356·2500 now.