Ten microns of runout at the nose puts every flute on a different depth of cut. One flute does the work, wears first, and the tool fails early on a machine that is running exactly as programmed. Toolholding is the cheapest place to buy tool life, and the easiest place to lose it.
Machine builders have made tool changers fast and rapids quick, so the assumption is that the remaining non-cut time belongs to the machine. It does not. Presetting, changing and rebuilding assemblies happens off the spindle, and powRgrip changes a tool in seconds without a heat cycle — which means the holder is back in the carousel while a shrink unit would still be cooling.
Assemblies get built, used, broken down and rebuilt, and nobody tracks it. Tool Room Manager puts the assembly, its components, its preset data and its location into one record — so the operator finds the right assembly instead of building another one, and you stop buying holders you already own.
Tool Room Manager solves the record. The Automation Cube solves the handling — assemblies stored, tracked and presented automatically, so a lights-out cell is not waiting on someone to walk a holder out to it. It is the piece that turns tool management from a database into an actual process.
An unbalanced assembly at speed puts load into the bearings every revolution — you pay for it in spindle life, surface finish and tool life, usually without connecting the three. HAIMER covers balancing, presetting and 3D sensors; REGO-FIX adds the 3D-EdgeMaster for centering. We help you decide which of those you actually need.
Fighting stockouts, chasing cycle time, tired of a 1-800 catalog, or sizing up new machine capacity? Start a conversation with the independent team that handles all of it.
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Call us directly: 978·356·2500